Man D0824 D0826 Truck Engine Parts Cylinder Liner Sleeve OEM 227WT39

1, Melting & Alloying Process: The metals are melted in the furnace for a long period of time until it acquires the optimal melting temperature
2, Metal Grade Testing: the end product is tested if it attains the required material composition. A metal analyzer is used for this matter.
3. Slag Removing and Impurity Controlling: Impurities will then be controlled to its proper levels while removing the slag materials such as phosphorus and sulphur.
4, Adding Alloying Elements: alloying materials are then added such as Nickel, Chromium, Copper, Molybdenum and others. These are added according to the desired quantity by customer or mechanical property requirements.
5, Centrifugal Casting: The molten metal is taken into ladles and then poured into the rotating die machines. This is where centrifugal casting takes place. Centrifugal casting is the best way to manufacture thin-walled cylinders as centrifugal casting manufactures strong products with high-purity and uniform grain structure. This gives equal mechanical properties in all directions.

6, Cooling: After casting, the iron is allowed to cool and solidify. Although this may look simple enough, manufacturers are critical in controlling the cooling curve to ensure quality. The good solidification and cooling process can define high quality from low- quality cast.

7, Testing and Inspection: The machining of radius, outer diameter, and grooves are then done with CNC machining. Each piece is then thoroughly inspected for defects such as cracks. To maintain precise and sufficient material thickness, the piece could be machined further to obtain precise measurements.